ClimateMaster DC Series Installation Manual

Browse online or download Installation Manual for Heat pumps ClimateMaster DC Series. ClimateMaster DC Series Unit installation User Manual

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Tranquility
27™ (TT) Series
Tranquility
20™ (TS) Series
Genesis Packaged (GS) Series
Residential Horizontal & Vertical
Packaged Geothermal Heat Pumps
Installation, Operation &
Maintenance Instructions
97B0045N01
Revision: 22 Dec, 2008
H&V Products
Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 3
Horizontal Unit Installation 5
Field Conversion of Air Discharge 7
Condensate Piping Installation 8
Duct System Installation 8
Vertical Unit Installation 9
Water Connections 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13-14
Water Quality Standards 15
Hot Water Generator 16-17
Electrical - Line Voltage 18-19
Power Wiring 19-20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-30
CXM Controls 31
CXM Controls Features 32-34
Unit Start-Up and Operating Conditions 35
Unit and System Checkout Procedure 36
Unit Start-Up Procedure 36-37
Coax Pressure Drop Table 38
Operating Conditions 39-43
Preventive Maintenance 44
Troubleshooting 45-46
Functional & Performance Troubleshooting 47-48
Refrigerant Circuit Diagram 49
Revision History 50
Section 10 - Packaged IOM 1 4/24/09 3:16:45 PM
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Summary of Contents

Page 1 - H&V Products

Tranquility 27™ (TT) SeriesTranquility 20™ (TS) SeriesGenesis Packaged (GS) SeriesResidential Horizontal & VerticalPackaged Geothermal Heat Pumps

Page 2

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200810Water-Source Heating and Cooling SystemsVertical InstallationSound Attenuation for Vertic

Page 3

11Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comWater Connection InstallationExternal Flow Controller MountingThe Flow C

Page 4

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200812Water-Source Heating and Cooling SystemsGround-Loop Heat Pump ApplicationsTable 2: Antifr

Page 5 - Horizontal Installation

13Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comUnit PowerDisconnectFlowControllerInsulatedHose KitP/T PlugsThermostatWi

Page 6

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200814Water-Source Heating and Cooling SystemsAir Pad orExtrudedpolystyreneinsulation boardUnit

Page 7 - Back Discharge

15Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.com>H[LY8\HSP[`7HYHTL[LY/?4H[LYPHS*SVZLK9LJPYJ\SH[PUN6WLU3VVWHUK9LJP

Page 8

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200816Water-Source Heating and Cooling SystemsHot Water GeneratorThe HWG (Hot Water Generator)

Page 9

17Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comInstallationThe HWG high limit temperature switch is set at 125°F [52°C]

Page 10 - Rev.: 22 Dec, 2008

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200818Water-Source Heating and Cooling SystemsElectrical - Line VoltageWARNING! To avoid possi

Page 11 -  CAUTION! 

19Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comElectrical - Line VoltageCAUTION! Use only copper conductors for fi eld

Page 12

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 20082Water-Source Heating and Cooling SystemsSection 10 - Packaged IOM 2 4/24/09 3:16:48 PM

Page 13

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200820Water-Source Heating and Cooling SystemsFigure 16: TT/TS Single Phase Line Voltage Field

Page 14

21Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comElectrical - Low Voltage WiringFigure 19: TT/TS Low Voltage Field Wiring

Page 15 - ,YVZPVUHUK*SVNNPUN

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200822Water-Source Heating and Cooling SystemsElectrical - Low Voltage WiringFigure 22: Accesso

Page 16 - Hot Water Generator

23Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comElectrical - Thermostat WiringFigure 26: Units With Optional ECM Fan. F

Page 17

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200824Water-Source Heating and Cooling SystemsECM Blower ControlThe ECM fan is controlled by an

Page 18 -  WARNING!   CAUTION! 

25Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comECM Blower ControlCooling settings: TT, TS, GS units* Heating settings:

Page 19 -  WARNING! 

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200826Water-Source Heating and Cooling SystemsNote: See Table 5: ECM Board Tap Settings for inf

Page 20 - Electrical - Power Wiring

27Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comModelFanSpeedRatedAirfl owMin CFMAirfl ow (cfm) at External Static Pressur

Page 21 - JW3-FP1

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200828Water-Source Heating and Cooling SystemsTranquility 20™ (TS) Series ECM Blower Performanc

Page 22 - Taco Valve

29Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comGenesis (GS) Series ECM Blower Performance DataNote: See section ‘ECM Bl

Page 23

3Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comCAUTION: Indicates a potentially hazardous situation or an unsafe practi

Page 24 - ECM Blower Control

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200830Water-Source Heating and Cooling SystemsGenesis (GS) Series PSC Blower Performance DataMo

Page 25

31Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comDescription of Operation LED Alarm RelayNormal Mode On OpenNormal Mode w

Page 26

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200832Water-Source Heating and Cooling SystemsCXM ControlsSafety Features – CXM ControlThe safe

Page 27

33Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comCXM Control Start-up OperationThe control will not operate until all inp

Page 28

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200834Water-Source Heating and Cooling SystemsCXM ControlsCXM Thermostat DetailsThermostat Comp

Page 29

35Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comUnit Starting And Operating ConditionsOperating LimitsEnvironment – Unit

Page 30

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200836Water-Source Heating and Cooling SystemsCAUTION! Verify that ALL water control valves ar

Page 31 - CXM Controls

37Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.com7. If unit fails to operate, perform troubleshooting analysis (see tro

Page 32

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200838Water-Source Heating and Cooling SystemsTable 9a: TT Coax Water Pressure Drop Table 9b: T

Page 33

39Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comUnit Operating ConditionsTable 11: TT Series Typical Unit Operating Pres

Page 34

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 20084Water-Source Heating and Cooling SystemsGeneral InformationInspectionUpon receipt of the e

Page 35 - TT/TS GS

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200840Water-Source Heating and Cooling SystemsUnit Operating ConditionsTable 12: TS Series Typi

Page 36

41Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comUnit Operating ConditionsTable 12: TS Series Typical Unit Operating Pres

Page 37

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200842Water-Source Heating and Cooling Systems048 Full Load Cooling - without HWG active Full L

Page 38 - Unit Operating Conditions

43Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comTable 13: GS Series Typical Unit Operating Pressures and Temperatures070

Page 39

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200844Water-Source Heating and Cooling SystemsPreventive MaintenanceWater Coil Maintenance(Dire

Page 40

45Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comGeneralIf operational diffi culties are encountered, perform the prelimin

Page 41

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200846Water-Source Heating and Cooling SystemsSee “Does not Operate in Clg”See “Only Comp Runs”

Page 42

47Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comOnly Compressor Runs X X Thermostat wiringCheck G wiring at heat pump.

Page 43

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200848Water-Source Heating and Cooling SystemsFunctional TroubleshootingPerformance Troubleshoo

Page 44 - Preventive Maintenance

49Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comTroubleshooting FormPackaged Unit Refrigeration SchematicCustomer: ____

Page 45

5Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comHorizontal InstallationMounting Horizontal UnitsHorizontal units have han

Page 46

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 200850Water-Source Heating and Cooling SystemsDate Page # Description22 Dec, 08 8 Condensate Pi

Page 47 - Functional Troubleshooting

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 20086Water-Source Heating and Cooling SystemsHorizontal Installation (by others) (by others)The

Page 48 - Performance Troubleshooting

7Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comWater Connection EndReturn AirRemove ScrewsWater Connection EndReturn Air

Page 49 - Troubleshooting Form

Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 20088Water-Source Heating and Cooling Systems*3/4" IPTTrap Depth1.5" [38mm]Min 1.5&qu

Page 50 - *97B0045N01*

9Residential H&V - 60Hz R22 &R410ARev.: 22 Dec, 2008climatemaster.comVertical InstallationFlexible canvas ductconnector to reducenoise and vib

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