ClimateMaster OF Series Specifications Page 6

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C l i m a t e M a s t e r Wa t e r-S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
C L I M A T E M A S T E R W A T E R - S O U R C E H E A T P U M P S
C o n s o l e s
R e v. : 0 8 / 1 3 / 1 0
6
Installation
The installation of ConsoleWater Source Heat Pumps
and all associated components, parts and accessories
that make up the installation shall be in accordance
with the regulations of ALL Authorities having jurisdic-
tion and MUST conform to all applicable Codes. It is
the responsibility of the Installing Contractor to de-
termine and comply with ALL applicable Codes and
Regulations.
NOTE: An Installation Checklist is provided in this man-
ual. Complete this checklist after all installation proce-
dures are completed. A periodic maintenance checklist
provided in the Maintenance section outlines recom-
mended maintenance schedules. A Start-Up Inspection
Log is also included at the end of this manual to encour-
age thorough unit checkout at initial start-up. These
checklists are not a substitute for the detailed informa-
tion found in the Installation section of this manual.
1. CCE units are typically installed along an outside
wall of the room. Provide adequate space in front
of the unit for service and maintenance. Locate
the Console Air Conditioner so that it provides
adequate air circulation throughout the room.
2. Unpack the CCE Unit from the shipping carton.
Remove the front cabinet by lifting up and away
from the backplate. Protect the cabinet from
damage during installation by returning it to its
original vinyl pack until required.
3. Remove compressor isolation plate shipping
screws (4) as shown in Figure 1a.
4. Using a carpenter's square and a level, ensure the
unit is level. Shim the unit if necessary to assure
proper installation.
CAUTION: Poor or inadequate installation may
result in noisy unit operation or unattractive installa-
tion.
5. Select the proper fasteners to connect the
backplate securely to the wall.
6. Fasten the backplate onto the wall through the
screw holes located in the back flange. Secure the
subbase in place.
7. Make all necessary electrical connections as
described in the Electrical Wiring section of this
manual. Consult the wiring diagram to ensure
proper hook-up.
8. Connect the final piping as described in the
Supply and Return Piping and Condensate
Piping section of the manual. Install shut-off
valves, piping and/or hoses and other accessories
as specified.
9. Before making the final water connections, flush
the system as described in the Start Up section
of this manual. After flushing the system, connect
piping and hoses to the proper supply, return and
condensate connections of the unit.
NOTE: When necessary, use adapters to
connect hoses.
10. Install any other system components as required
following manufacturer's instructions.
11. After Start-up, reinstall the front cabinet by
carefully lowering the front cabinet over the
chassis onto the backplate.
Supply and Return Hoses
Optional pressure-rated hose assemblies are available for
use with ClimateMaster CCE Units. Use the following
guidelines when installing supply and return hose
assemblies.
1. Install supply and return hoses fitted with swivel-
joint fittings at one end to prevent the hose from
twisting.
2. Use male adapters to secure the hose assembly to
the unit and the riser.
3. Do not allow the hose to twist during installation.
Twisting may damage the hose wall or the rubber
compound. (Not all models)
4. Use pipe joint compound sparingly on the male
pipe threads of the fitting adapters.
5. Prevent sealant from reaching the flared surfaces
of the joint.
6. Do not use pipe joint compound when teflon
thread tape is pre-applied to hose assemblies or
when flared-end connections are used.
7. Maximum torque which may be applied to brass
fittings is 30 ft-lbs. When a torque wrench is not
used, tighten brass fittings finger-tight plus one
quarter turn.
8. Tighten steel fittings as necessary.
9. Shut-off/balancing valves, flow indicators, and
drain tees in the supply runout and return at each
floor aid in loop balancing and servicing.
CAUTION: Loop Fluids should be of good
quality with no more than 0.50 ppm of
chlorides w/ Cu (125 ppm w/ CuNi) to prevent
corrosion and should also be filtered to a
maximum 800 micron particle size to prevent
erosion of the heat exchangers.
Supply and Return Piping
System piping MUST comply with all applicable codes.
1. Install a drain valve at the base of each supply and
return riser to enable system flushing at start-up
and during routine servicing.
2. Install shut-off/balancing valves and unions at each
unit to allow unit removal for servicing.
NOTE: If flex hoses are used, unions are not necessary.
3. Install strainers at the inlet of each system
circulating pump.
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