ClimateMaster Console CCE Series Service Manual

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Console (CCE) Series
Tranquility Console
(TRC) Series
Commercial Console
Water-Source Heat Pumps
50Hz & 60Hz
Installation, Operation &
Maintenance Instructions
97B0035N01
Revision: 5 Nov., 2009B
Table of Contents
Model Nomenclature 3-4
General Information 5
Storage 6
Pre-Installation 6
Physical Data 7-9
Installation 10
Condensate Piping 11
Piping Connection 12-14
Piping Installation 15
Water-Loop Heat Pump Applications 16
Ground-Loop Heat Pump Applications 17
Ground-Water Heat Pump Applications 18
Water Quality Standards 20
Electrical Wiring - Line Voltage 21-23
Electrical Wiring - Low Voltage 24
Thermostat Wiring 25
Electrical Wiring Diagram Matrix 26
Electrical Wiring Schematics 27-31
CXM/DXM Controls 32-34
CXM/DXM Safety Control Reset 35-36
Unit Commissioning
and Operating Conditions 37
Piping System Cleaning and Flushing 38
Unit and System Checkout Procedure 39
Unit Start-Up 40
Unit Operating Conditions 41
Preventive Maintenance 43
Functional & Performance Troubleshooting 44-45
Refrigerant Circuit Diagram 46
Warranties 47-48
Revision History 50
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1 2 3 4 5 6 ... 49 50

Summary of Contents

Page 1 - (TRC) Series

Console (CCE) SeriesTranquility Console(TRC) SeriesCommercial ConsoleWater-Source Heat Pumps 50Hz & 60HzInstallation, Operation &Maintenance I

Page 2

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B10ClimateMaster Water-Source Heating and Cooling SystemsInstallation1. Console units

Page 3 - C C E AB0 7 CG S S C S R S

11THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.com CAUTION! Loop Fluids should be of good quality with no more t

Page 4 - T R C AA0 9 CG S S C S R S

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B12ClimateMaster Water-Source Heating and Cooling SystemsPiping Connections - CCEFigure

Page 5

13THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comRight Hand ConfigurationWater InWater OutCompressorAccessPanelCo

Page 6

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B14ClimateMaster Water-Source Heating and Cooling SystemsPiping Connections - TRC Size

Page 7 - Unit Physical Data

15THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comInstallation of Supply and Return PipingFollow these piping guid

Page 8

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B16ClimateMaster Water-Source Heating and Cooling SystemsWater-Loop Heat Pump Applicati

Page 9

17THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comPre-InstallationPrior to installation, locate and mark all exist

Page 10 -  CAUTION! 

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B18ClimateMaster Water-Source Heating and Cooling SystemsOpen Loop - Ground Water Syste

Page 11

19THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comWater Coil Low Temperature Limit SettingFor all open loop system

Page 13

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B20ClimateMaster Water-Source Heating and Cooling Systems>H[LY8\HSP[`7HYHTL[LY/?4H[

Page 14 - Right Hand Configuratio

21THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comElectrical - Line VoltageElectrical - Line VoltageAll fi eld inst

Page 15

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B22ClimateMaster Water-Source Heating and Cooling SystemsTable 5a: TRC Electrical Data

Page 16 - Consoles

23THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comFigure 4: FP1 Limit SettingCXM PCBJW3-FP1 jumper should be clipp

Page 17

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B24ClimateMaster Water-Source Heating and Cooling SystemsUnit-Mounted Controls, TRC &am

Page 18

25THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comThermostat InstallationThe thermostat should be located on an in

Page 19

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B26ClimateMaster Water-Source Heating and Cooling SystemsDIAGRAMS CAN BE LO CAT ED ONLI

Page 20 - Water Quality Standards

27THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comTypical Wiring Diagram - Unit Mounted Manual & Auto Change O

Page 21 -  WARNING! 

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B28ClimateMaster Water-Source Heating and Cooling SystemsTypical Wiring Diagram - Remot

Page 22 - Electrical - Line Voltage

29THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comTypical Wiring Diagram - Unit Mounted Manual & Auto ChangeOv

Page 23

3THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comModel Nomenclature: Console (CCE) SeriesC C E AB0 7 CG S S C S R

Page 24 - Electrical - Low Voltage

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B30ClimateMaster Water-Source Heating and Cooling SystemsTypical Wiring Diagram - Unit

Page 25

31THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comTypical Wiring Diagram - Remote Mounted ThermostatTRC Units 50Hz

Page 26

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B32ClimateMaster Water-Source Heating and Cooling SystemsCXM ControlsCXM ControlFor det

Page 27

33THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comDXM ControlsDXM ControlFor detailed control information, see CXM

Page 28

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B34ClimateMaster Water-Source Heating and Cooling SystemsDIP 2.1 DIP 2.2 DIP 2.3 ACC1 R

Page 29

35THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comSafety Features - CXM/DXM ControlsSafety Features – CXM/DXM Cont

Page 30

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B36ClimateMaster Water-Source Heating and Cooling SystemsSafety Features - CXM/DXM Cont

Page 31

37THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comUnit Commissioning and Operating ConditionsTable 9: Water Temper

Page 32 - Relay Operations

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B38ClimateMaster Water-Source Heating and Cooling SystemsPiping System Cleaning and Flu

Page 33 - DXM Controls

39THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comUnit and System Checkout ProcedureUnit and System CheckoutBEFORE

Page 34

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B4ClimateMaster Water-Source Heating and Cooling SystemsModel Nomenclature: Tranquility

Page 35

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B40ClimateMaster Water-Source Heating and Cooling SystemsUnit Start-Up ProcedureUnit St

Page 36 - CXM/DXM Controls

41THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comUnit Operating ConditionsTable: 10 TRC Series Typical Operating

Page 37 - All CCE Models All TRC Models

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B42ClimateMaster Water-Source Heating and Cooling SystemsTable 11: Coax Water Pressure

Page 38

43THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comPreventive MaintenanceWater Coil Maintenance

Page 39

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B44ClimateMaster Water-Source Heating and Cooling SystemsFunctional TroubleshootingFaul

Page 40

45THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comFunctional TroubleshootingOnly Compressor Runs X X Thermostat wi

Page 41 - Unit Operating Conditions

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B46ClimateMaster Water-Source Heating and Cooling SystemsTroubleshooting FormNote: Neve

Page 42

47THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comWarranty (U.S. & Canada)CLIMATE MASTER, INC.LIMITED EXPRESS

Page 43 - Preventive Maintenance

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B48ClimateMaster Water-Source Heating and Cooling Systems CLIMATE MASTER, INC. LIMITE

Page 44 - Rev.: 5 Nov., 2009B

49THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comNotes:

Page 45

5THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comGeneral InformationWARNING! To avoid the release of refrigerant

Page 46 - Refrigerant Type:

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B50ClimateMaster Water-Source Heating and Cooling SystemsDate: Item: Action:11/05/09 Wa

Page 47 - *LC083*

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B6ClimateMaster Water-Source Heating and Cooling SystemsGeneral InformationInspectionUp

Page 48 - Warranty (International)

7THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comUnit Physical DataModel 07 09 12 15 19Compressor (1 Each) RotaryF

Page 49

CLIMATEMASTER WATER-SOURCE HEAT PUMPSConsolesRev.: 5 Nov., 2009B8ClimateMaster Water-Source Heating and Cooling SystemsUnit Physical DataModel 09 12 1

Page 50 - *97B0035N01*

9THE SMART SOLUTION FOR ENERGY EFFICIENCYConsolesRev.: 5 Nov., 2009Bclimatemaster.comUnit Physical DataTranquility Console (TRC) Series (50Hz)Model 09

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