ClimateMaster AG series Troubleshooting Guide

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Residential Packaged
DIGITAL Geothermal
Heat Pumps
97B0601N01
Rev.: 4/3/14
Tranquility
®
Digital (DXM2)
Troubleshooting Guide
Table of Contents
Introduction 2
Troubleshooting Flow Chart 3-9
Flow Chart Reference Symbols and Diagrams 10
Contactor Chart 11
Verifying Pump Feedback Signal 11
Removing Powerhead on Modulating Valve 12-13
Checking Compressors 14-15
Reversing Valve Touch Test Chart 16
Performance Troubleshooting 17-18
Functional Troubleshooting 19-21
Commissioning Worksheet: 22-23
Typical Water Source Refrigeration Circuit 24
(Heating Cycle)
Basic Refrigeration Summary 25
Refrigeration Troubleshooting 26-27
Auxiliary Heat Check 28
Checking Pump Output 28
Compressor Contactor Voltage Check 29
Check CCH for 24 Volts 29
Verifying Contactor 29
Verifying Capacitor 30
Checking Pump Power Cord 30
Replacing Variable-Speed Pump Power Head 31
Verifying Power at Molded Plug 31
for Compressor
Verifying Antifreeze 32
Second Stage Veri cation 33
Verifying 24V at Reversing Valve 34
Checking Reversing Valve at DXM2 34
A0-2 Jumper 35
Checking for Power at DXM2 35
Verifying DC Voltage on DXM2 Board 36
for Modulating Valve Check
TXV Bulb Test 37
Verifying Dipswitch Position 38
Replacing High Pressure Water Switch 38
Verifying a Thermistor 39-40
Turning Breaker on in Panel 41
or Aux Heat Control
Static Pressure Check 41
Locating Tstat Version and DXM2 Version 42
UltraCheck EZ
Motor Diagnostic Tool 42
Checking Dipswitches on DXM2 43
Magnet Test to Shift Reversing Valve 43
Checking Blower Line Voltage 44
Modulating Valve Loses Con guration 44
Hard Reset of Thermostat 45
Units Having LT1 Lockouts In Heating 46
De nitions of Conditions 47-48
DXM2 Board Layout and Dipswitches 49
DXM2 Controls 50-53
Wiring Diagrams 54-55
ATC Thermostat Screens and Set Up 56-62
Revision History 64
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Summary of Contents

Page 1 - Troubleshooting Guide

Residential Packaged DIGITAL Geothermal Heat Pumps 97B0601N01Rev.: 4/3/14Tranquility® Digital (DXM2) Troubleshooting GuideTable of ContentsIntroductio

Page 2 - Introduction

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201410Geothermal Heat Pump SystemsReference Symbols and Diagramsfor F

Page 3 - Troubleshooting Flow Chart

11Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Verifying Pump Feedback SignalContactor ChartA-AA-AContactorclo

Page 4

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201412Geothermal Heat Pump SystemsRemoving Powerhead on ¾-Inch Modula

Page 5

13Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Removing Powerhead on 1-Inch Modulating ValveA-CA-C2) The 1-in

Page 6

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201414Geothermal Heat Pump SystemsChecking CompressorsA-DA-DCompresso

Page 7

15Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014An Alternative Way of Checking CompressorsA-DA-DMegohm Values o

Page 8

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201416Geothermal Heat Pump SystemsReversing Valve Touch Test Chart423

Page 9

17Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Symptom Htg Clg Possible Cause Solution0UZ\MÄJPLU[*HWHJP[`Not

Page 10 - Digital (DXM2) Packaged Units

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201418Geothermal Heat Pump SystemsPerformance TroubleshootingSymptom

Page 11 - Contactor Chart

19Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Functional TroubleshootingFault Htg Clg Possible Cause Solution

Page 12

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 20142Geothermal Heat Pump SystemsTroubleshooting ClimateMaster Tranqu

Page 13

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201420Geothermal Heat Pump SystemsOver/Under Voltage - Code 7X X Unde

Page 14 - Checking Compressors

21Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014No Fault Code ShownX X No compressor operation :LL6US`-HU6W

Page 15 - Megohmeter Test Procedure

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201422Geothermal Heat Pump SystemsCommissioning Worksheet: Check Test

Page 16

23Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Commissioning Worksheet: Check Test and StartA-GA-GContinued fr

Page 17 - Performance Troubleshooting

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201424Geothermal Heat Pump SystemsTypical Water Source Refrigeration

Page 18

25Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Expansion Valve System• Feeds refrigerant based upon the measu

Page 19 - Functional Troubleshooting

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201426Geothermal Heat Pump SystemsRefrigeration TroubleshootingA-HA-H

Page 20

27Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Determining Sub-Cooling:1. Measure the temperature of the liqui

Page 21

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201428Geothermal Heat Pump SystemsAuxiliary Heat CheckA-IA-IChecking

Page 22 - Equipment Data

29Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Compressor Contactor Voltage CheckA-KA-KCheck CCH for 24 volts

Page 23 - Ground Heat Exchanger Data

3Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Troubleshooting Flow ChartDid unitstart?Check that unit voltage

Page 24

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201430Geothermal Heat Pump SystemsChecking Pump Power CordFirst, remo

Page 25 - Basic Refrigeration Summary

31Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Replacing Variable-Speed Pump Power Head1) You can remove powe

Page 26 - Refrigeration Troubleshooting

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201432Geothermal Heat Pump SystemsVerifying AntifreezeA-RA-R-50°F -40

Page 27

33Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Second Stage VerificationA-SA-S2) When rectifi er is removed, ve

Page 28 - Checking Pump Output

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201434Geothermal Heat Pump SystemsA-UA-UCompRelay24VdcEH1EH2P6JW3CORV

Page 29 - Verifying Contactor

35Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014A0-2 JumperA-VA-VChecking for Power at DXM2A-WA-WP1AlarmRelayOY

Page 30 - Verifying Capacitor

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201436Geothermal Heat Pump SystemsVerifying DC Voltage on DXM2 Board

Page 31

37Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Suction pressure increases when warmed and decreases when bulb

Page 32 - Verifying Antifreeze

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201438Geothermal Heat Pump SystemsVerifying Dipswitch PositionB-AB-AO

Page 33 - Second Stage Verification

39Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 20141) Clamp on digital to read ref next to LT1 to verify sensorVe

Page 34

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 20144Geothermal Heat Pump Systems See Section 3.2 on page 56.Troubles

Page 35 - Checking for Power at DXM2

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201440Geothermal Heat Pump SystemsNominal resistance at various tempe

Page 36 - Geothermal Heat Pump Systems

41Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014ONOFFONOFF1234P1 L1L2L3L4P2197 - 254 VTurning Breaker on in Pan

Page 37 - TXV Bulb Test

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201442Geothermal Heat Pump SystemsLocating Thermostat Version and DXM

Page 38 - Verifying Dipswitch Position

43Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Magnet Test to Shift Reversing Valve into CoolingB-HB-HChecking

Page 39 - Verifying a Thermistor

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201444Geothermal Heat Pump SystemsChecking Blower Line VoltageB-IB-IF

Page 40

45Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Hard Reset of ThermostatB-KB-KUse a thermostat wire to connect

Page 41 - Static Pressure Check

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201446Geothermal Heat Pump SystemsUnits Having LT1 Lockouts In Heatin

Page 42 - Motor Diagnostic Tool

47Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Definitions of ConditionsCONTACTOR OPEN - NOT BUZZINGWhen the c

Page 43 - Checking Dipswitches on DXM2

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201448Geothermal Heat Pump SystemsDefinitions of ConditionsMOTOR WIND

Page 44 - For a Modulating Valve that

49Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014DXM2 Board Layout and DipswitchesP1Alarm RelayComp RelayOY1Y2WG

Page 45 - Hard Reset of Thermostat

5Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014NoUse Emerson EZ Tool to troubleshoot motor and verify motor or

Page 46

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201450Geothermal Heat Pump SystemsDXM2 ControlsFIELD SELECTABLE INPUT

Page 47 - Definitions of Conditions

51Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Table 2: Accessory Relay 2 Confi gurationTable 1: Accessory Rela

Page 48

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201452Geothermal Heat Pump Systems CAUTION! CAUTION! Do not restar

Page 49

53Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014DXM2 ControlsUPS feature warns when the heat pump is operating

Page 50 - DXM2 Controls

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201454Geothermal Heat Pump SystemsDXM2 Wiring Diagram with Internal F

Page 51

55Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014DXM2 Wiring Diagram with Motorized Modulating Water Valve - 96B

Page 52

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201456Geothermal Heat Pump SystemsATC32U02 Thermostat Screens and Set

Page 53

57Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014ATC32U02 Thermostat Screens and Set UpAIRFLOW SELECTION

Page 54 - 96B0005N60

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201458Geothermal Heat Pump SystemsATC32U02 Thermostat Screens and Set

Page 55 - 96B0005N62

59Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014ATC32U02 Thermostat Screens and Set UpVARIABLE SPD INTERNALPUMP

Page 56 - 2.0 Installer Menu Settings

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 20146Geothermal Heat Pump SystemsReplace defective wiringNoVerify tha

Page 57 - 3.0 System Confi guration

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201460Geothermal Heat Pump SystemsATC32U02 Thermostat Screens and Set

Page 58 -  CAUTION! 

61Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014ATC32U02 Thermostat Screens and Set Up9.3 DIPSWITCH CONFIGURATI

Page 59

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201462Geothermal Heat Pump SystemsATC32U02 Thermostat Screens and Set

Page 60 - 9.0 Service Mode

63Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Notes:

Page 61

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 201464Geothermal Heat Pump SystemsRMANUFACTURERCERTIFIEDTOARIASCOMPLY

Page 62

7Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Verify whether the thermostat is confi gured for multi-stage oper

Page 63

Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 20148Geothermal Heat Pump SystemsContinuedConfi gureNoSee Lockout Faul

Page 64

9Troubleshooting Guide - Tranquility® Digital (DXM2) Packaged UnitsRev.: 4 April, 2014Replace DXM2NoUnit runs but does not satisfyYes YesThe unit is r

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